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Ressourcenschonendes Biegen als Wettbewerbsfaktor

von Hubert Hunscheidt

Erstmals stellt das Kölner Unternehmen das Circular Cutting Device auf der Metallbearbeitungsmesse Fabtech in Atlanta dem amerikanischen Fachpublikum vor. Die Messebesucher erfahren, wie es funktioniert und was die Maschine zum Allrounder fürs Rohrbiegen macht.

Wenn die vollelektrische Multiradius-Rohrbiegemaschine CNC 80 E TB MR zum Einsatz kommt, trifft kurze Taktzeit auf Präzision und einfache Bedienbarkeit. 2022 hat Schwarze-Robitec den bewährten Allrounder um ein spannendes neues Feature ergänzt: Das Circular Cutting Device trennt die Rohre direkt beim Biegen spanlos und mit hervorragender Schnittqualität. So bringt der Rohrbiegemaschinenhersteller einen mehr denn je nachhaltigen Umgang mit Ressourcen in die Gleichung ein. In einer von Rohstoffmangel und schwierigen Lieferbedingungen geprägten Weltwirtschaftssituation ist das ein entscheidender Wettbewerbsfaktor für fertigende Unternehmen aus anspruchsvollen Branchen wie etwa dem Automotive-Zuliefermarkt.

Nahezu perfekte Schnittqualität ohne zusätzliche Kalibrierung

Die drei Schneidrädchen des Circular Cutting Device fahren im Abstand von 120 Grad mehrmals um das Rohr, um es nach und nach spanlos abzutrennen. Anwender erhalten eine nahezu perfekte Schnittqualität und benötigen keine zusätzliche Kalibrierung. Da die Trennstelle auch zwischen zwei Bögen liegen kann, reduzieren sich Zwischenlängen auf ein Minimum. Auf einen nachhaltigen Materialeinsatz zahlt außerdem ein, dass die Schneidrädchen sich nach Abnutzung leicht austauschen lassen.

Effizienter Produktionsprozess

Einen effizienten Produktionsprozess gewährleistet die Maschine dank zahlreicher weiterer Features: Die intelligente NxG-Steuerung bereitet alle Maschinenachsen simultan zur Biegesequenz auf die nachfolgenden Schritte vor. Die vertikal verfahrbare Gleitschiene fährt verschiedene Ebenen synchron mit dem Rohr an. Das Werkzeugschnellwechselsystem Quick-Tool-Unlock in Kombination mit einem Schnellspannsystem für die Biegeschablone ermöglicht einen schnellen und wiederholgenauen Werkzeugwechsel.

Diese und weitere Garanten für eine schnelle und ressourcenschonende Produktion präsentiert Schwarze-Robitec am Messestand C10637 – auf der Fabtech vom 8. bis 10. November.

Quelle und Foto: Schwarze-Robitec GmbH

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