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Arrondiertes und packengewickeltes Spaltband lieferbar

von Hubert Hunscheidt

Die Wuppermann Hungary Kft. (WH) liefert ab sofort auch arrondiertes und / oder packengewickeltes Spaltband. Die neue Packenwickelanlage wurde Anfang 2022 in Betrieb genommen. Sie ist ein nachgeschaltetes Aggregat der Längsteilanlage, die bereits Ende 2021 modernisiert worden war. Mit der Modernisierung ging auch eine neue, hochmoderne und auf dem neusten Stand der Technik basierende Arrondieranlage an den Start.

Arrondiertes Spaltband bietet in der Weiterverarbeitung ebenso Vorteile wie in der späteren Verwendung des Endprodukts. Arrondierte Bänder ohne Grate können leichter in Werkzeuge eingespannt werden. Die Oberflächenbehandlung ist effizienter. Sie lässt sich optimaler an arrondierten Kanten durchführen und Beschichtungen, wie Farbe, halten deutlich besser. Sicherheitstechnisch stellen Grate ein Verletzungsrisiko bei der Handhabung des Materials in weiteren Verarbeitungsschritten dar und können bei der Weiterverarbeitung zu Schnittverletzungen führen. Arrondierte Spaltbänder weisen dieses Verletzungsrisiko nicht auf – im Gegenteil: Sie schützen davor.

Technisch gesehen ist das Arrondieren ein mechanisches Abrunden der Schnittkanten, bei dem auch die Zink- bzw. Zink-Magnesiumbeschichtung über die Schnittkanten geschoben wird. Dadurch kann der Korrosionsschutz über die Kanten hinaus erweitert und der sogenannte kathodische Kantenschutz verstärkt bzw. bei dickeren Spaltbändern bewirkt werden. Packengewickeltes Material sorgt in der Weiterverarbeitung für mehr Durchsatz und verkürzt die Rüstzeiten deutlich, da mehr Material auf einem Coil aufgewickelt werden kann. Jeder packengewickelte Coil erhöht die Produktivität und ermöglicht längere kontinuierliche Fertigung. Indem weniger Coils nachgeladen werden müssen, wird der Stillstand von Maschinen und die Spulenhandhabung minimiert und der erforderliche Lagerplatz sowie anfallender Schrott erheblich gesenkt.

Abgeschlossen wurde die Umbau- und Erweiterungsmaßnahme mit der Integration und Inbetriebnahme einer vollautomatischen Verpackungsanlage im Februar 2022. Zukünftig werden die arrondierten und packengewickelten Produkte inline direkt in Ungarn verzinkt und zum jeweiligen Produkt weiterverarbeitet, sodass sich der logistische Aufwand von Produktion bis zum Endkunden wesentlich verbessern wird. Dadurch werden Lieferwege gespart und der CO2-Ausstoß wird verringert.

Quelle und Fotos: Wuppermann AG

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